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Impregnated Extruded/Pellet Activated Carbon | Custom for Targeted Pollutant Removal

Our impregnated extruded activated carbon is specially designed for VOCs abatement, desulfurization and denitrification, deep heavy metal removal, and high-demand gas/liquid purification scenarios. Made from premium coal-based or wood-based extruded carbon as the carrier and loaded with specific chemical reagents such as KOH, KI, and Cu²⁺, it activates targeted adsorption capacity through chemical modification. Leveraging the dual purification mechanisms of catalytic oxidation and physical adsorption, it precisely tackles stubborn pollutants including hydrogen sulfide H2S, ammonia NH3, formaldehyde, and mercury vapor, achieving a leap from "broad-spectrum adsorption" to "targeted removal" to effectively address the purification requirements of acidic gases, organic vapors, heavy metal ions, and radioactive substances.

Need reliable removal of H₂S, ammonia, or mercury vapor in harsh environments?

This product uses high-quality coal-based or wood-based extruded activated carbon as the carrier. Through a special impregnation process, it is loaded with specific chemical reagents (such as potassium hydroxide, sodium carbonate, iodides, copper/silver/zinc salts, etc.). While retaining the original high specific surface area and well-developed pore structure of activated carbon, this treatment further enhances its chemical adsorption and catalytic decomposition capabilities for specific pollutants. It is suitable for industrial and environmental applications requiring efficient removal of acidic gases, organic vapors, heavy metal ions, radioactive substances, or odorous components.

Impregnated Extruded/Pellet Activated Carbon | Custom for Targeted Pollutant Removal

1,Targeted Modification: Custom impregnation formulas based on application requirements, significantly improving the adsorption rate and capacity for specific pollutants such as hydrogen sulfide, ammonia, formaldehyde, mercury vapor, chlorine, and sulfur dioxide.

2, High-Strength Extruded Structure: Wear-resistant and pressure-resistant, suitable for dynamic adsorption devices like fixed beds and moving beds, with low pressure drop and long service life.

3,Dual Purification Mechanism: Combines physical adsorption (pore capture) with chemical adsorption/catalytic oxidation (reaction with impregnated components), ideal for deep removal of trace pollutants.

4,Low Risk of Secondary Pollution: Converts toxic substances into stable forms through chemical reactions, facilitating subsequent treatment or safe disposal.

5,Targeted Modification: Custom impregnation formulas based on application requirements, significantly improving the adsorption rate and capacity for specific pollutants such as hydrogen sulfide, ammonia, formaldehyde, mercury vapor, chlorine, and sulfur dioxide.

6, High-Strength Extruded Structure: Wear-resistant and pressure-resistant, suitable for dynamic adsorption devices like fixed beds and moving beds, with low pressure drop and long service life.

7, Dual Purification Mechanism: Combines physical adsorption (pore capture) with chemical adsorption/catalytic oxidation (reaction with impregnated components), ideal for deep removal of trace pollutants.

8, Low Risk of Secondary Pollution: Converts toxic substances into stable forms through chemical reactions, facilitating subsequent treatment or safe disposal.

Core Parameters

Technical Specifications of Impregnated Extruded Activated Carbon

Item

Parameter/Value

Remarks

Material

Coal-based extruded carbon / Wood-based extruded carbon

Base carbon can be selected according to target pollutants

Impregnation Components

KOH,NaOH Na₂CO₃, KI, Cu²⁺, Ag⁺, Zn²⁺, etc.

Customizable on demand, support multi-component composite modification

Particle Size (mm)

3.0 / 4.0 / 6.0 / 8.0

Support non-standard size customization

Specific Surface Area (m²/g)

800 – 1200

Depends on the grade of base carbon

Impregnation Loading (wt%)

1 – 15

Optimized according to reagent type and adsorption target

Characteristic Adsorption Capacity (Marker Substances)

H₂S Adsorption Capacity ≥ 200 mg/g · Formaldehyde Adsorption Capacity ≥ 50 mg/g · Mercury Vapor Adsorption Capacity ≥ 80 mg/g

Data measured under 25°C, 50% relative humidity conditions

Compressive Strength (N/granule)

≥ 30

Extruded structure ensures no breakage during long-term operation

Moisture Content (wt%)

≤ 5

/

Ash Content (wt%)

≤ 12

Standard for coal-based base carbon

pH Value

6 – 11

Depends on the type of impregnation reagent

Recommended Space Velocity (h⁻¹)

200 – 1000

For gas phase applications

Recommended Space Velocity (BV/h)

2 – 5

For liquid phase applications

Application Scenarios

Application Scenarios, Target Pollutants & Recommended Impregnation Formulas for Impregnated Extruded Activated Carbon

arget Pollutants & Recommended Impregnation Formulas for Impregnated Extruded Activated Carbon.jpg

Application Field

Target Pollutants / Requirements

Recommended Impregnation Formula Direction

Chemical & Petrochemical Waste Gas

Hydrogen sulfide, ammonia, hydrogen chloride, formaldehyde, alcohol-aldehyde-ketone VOCs

KOH, Na₂CO₃, KI impregnated carbon

Waste Incineration / Gas-Fired Power Plant

Dioxins, mercury vapor, SO₂, HCl

Iodine-containing, sulfur-containing, chlorine-containing catalytic impregnated carbon

Drinking Water & Wastewater Treatment

Arsenic, fluoride, hexavalent chromium, heavy metal ions, pesticide residues

Fe³⁺, Al³⁺, Cu²⁺ modified carbon

Nuclear Industry / Radioactive Water Treatment

Radioactive isotopes such as iodine, palladium, strontium, cesium

Silver salt, iodide, transition metal loaded carbon

Food & Pharmaceutical Industry

Decolorization, deodorization, removal of lower alcohols/aldehydes, bitter substances

Neutral or acidic modified carbon (e.g. H₃PO₄)

Air Purification / Gas Mask

Nerve agents, mustard gas, industrial toxic gases

Multi-metal salt composite impregnated carbon

Confined Spaces / Submarines / Aerospace Cabins

CO₂, NH₃, formaldehyde, microbial metabolites

Amine-loaded, copper-silver ion, MnO₂ loaded carbon

FAQ

FAQ - Impregnated Extruded Activated Carbon

image(f7b04950b6).png

Q1: What is the difference between standard and impregnated activated carbon?

A: Standard carbon relies solely on physical adsorption via its porous structure. Impregnated carbon adds chemical adsorption and catalytic reactivity by loading specific reagents (e.g., KOH, KI, CuO, ZnO). For example, when treating H₂S, standard carbon saturates quickly, while impregnated carbon catalytically oxidizes H₂S into stable sulfur or sulfates, significantly extending service life.

Q2: Can you customize formulations for specific pollutants (e.g., ammonia, phosphine, mercury vapor)?

A: Yes. We tailor solutions based on your gas/liquid composition, concentration, temperature, and humidity, selecting the optimal base carbon (coal/wood/coconut shell) and impregnants:

  • Ammonia: Acid-based impregnation (citric/phosphoric acid)
  • Mercury vapor: Sulfur or KI impregnation
  • Radioactive iodine: KI or TEDA impregnation

Q3: How can I verify your impregnated carbon outperforms competitors?

A: We provide SGS third-party test reports and dynamic breakthrough tests using your actual operating parameters (airflow, concentration, temperature/humidity). Free 1kg samples are available for lab-scale comparison trials.

Q4: What is the MOQ? Can I order small quantities for trials?

A: Standard MOQ is 1 ton (bulk or super sacks). For initial trials, we offer 25kg drums or 1kg lab samples, with trial fees creditable against future bulk orders.

Q5: What is the shelf life and storage guidance?

A: 3-year shelf life when stored sealed, cool, and dry (RH <60%). Avoid mixing with volatile organics or acid/alkaline solvents, and keep away from ignition sources. Use promptly after opening to prevent moisture-related deactivation.

Q6: Is impregnated carbon cost-effective despite its higher price?

A: Yes. While the unit price is higher, its far greater adsorption capacity reduces long-term costs. For H₂S removal, standard carbon has 5-10% sulfur capacity vs. 30-50% for impregnated carbon, cutting usage volume by 1/3–1/5 and reducing replacement frequency, labor, and downtime costs.

Q7: What installation guidelines apply? Do you offer support?

A: Use loose filling (avoid over-compacting to prevent pressure drop issues). Install support structures for beds over 1m high. We provide free remote video guidance, with optional on-site technical support (costs vary by location).

Q8: What if the product does not meet my performance expectations?

A: We guarantee custom-formulated solutions for your application. Products not matching order specifications are eligible for free return/exchange. If performance issues arise due to unreported operating conditions, we will analyze the root cause and provide a revised formula for a free trial.

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